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In 1974 Dr. Braley left police work and entered private industry. His first job was to supervise the manufacture of an electronic on-the-car wheel balancer. The company shutdown in the recession of 1974 and Dr. Braley (who was not Doctor anything at the time) completed his BS in Industrial Education. With 71 semester hours in Technology (33 of those in Electronics), he really did not intend to teach. He returned to the company where he had first worked as a line supervisor and began working on Computerized Numerically Controlled Machining Centers. The CNC machines were very complex,
powerful tools of industry
that provided excellent "repeatability" of manufactured parts.
Man-made parts might have been better in quality but they have never
been consistent in quality. As part of the maintenance team for
the facility, Dr. Braley supervised 4 very well trained
technicians. He was recruited away from that
position to work for a Machine
Tool Manufacturer named Kearney and Trecker Corporation and began
supervising the installation, maintenance and repair of CNC machines
across the southern part of the United States. The job paid
really well. Computerized Numerically Controlled
Machine Tools consist of a
computer, electric axis drive controllers, air conditioners, a power
distribution system, a pneumatic and hydraulic set of systems (we call
those two Fluid Power because we cannot cut them with a pair of
scissors---fluids have no shear strength), and a mechanical system. The
fun part of working on CNC's is the complexity of the multiple layers
of technology applied to the single focus of making parts from raw
material. When the CNC machine breaks, the company's cost of
making parts begins to rise. Eventually, the cost of the parts
breaks the upper cost barrier and the company can no longer compete
with a competitor for retail pricing. Neat huh? Where a machining center removes
metal at a precise level with
excellent repeatability over the life of a production run, the robot
moves material with great repeatability and, recently, with sufficient
sensors and programs to detect blockage in its path and respond to that
blockage. Robots are categorized into three areas:
pick-and-place, point-to-point and continuous motion. Point-to-point robots are usually
not pneumatic. They
are either mechanical or hydraulic and lift much heavier loads than do
the pneumatic robots. They can do that because oil (hydraulic)
and mechanical systems do not compress as does air (pneumatic).
Point-to-point robots pick up heavy raw material and load it into a
machining center for it to be shaped into a useful product. Continuous motion robots are very
special to
manufacturing. They do not have straight line movements like the
point-to-point or the pick-and-place robots. Instead, they are
programmed by using sensors on each axis motor that "feeds back"
movement into a memory bank in the machine's computer. Whenever
you want the continuous motion robot to do exactly what the person who
programmed it to do a job actually did, you enter the code for that job
into the computer and push "cycle start." Robots that paint cars
(and washing machines and other items) are continuous motion
robots. They capture the talent of your best production painter
on his best day of work. Then he gets fired. Well, not all
the time. But it remains that the painter who was used to "teach"
a robot how to move the paint sprayer is no longer needed on the
line. In many companies where five or six painters were employed
(or twenty or fifty) now there is only one or two. The rest went
the way of the leather harness and hitching rail. What remains are the technologists
and technicians who repair
the machinery, electronics, electricity, hydraulics, pneumatics and
mechanical systems of the machines. They will always have a job
because no matter what else happens, the machine still has a tough time
repairing itself. So, the technologists and technicians who are assigned the repair tasks are very important people. Technologists have a bachelors degree and technicians have an associates degree. The related studies in the associate's degree are expanded in the bachelors degree so that the BS graduate has more mathematics, science and other general education courses along with amplified or more profound technology courses. If you would like to install,
repair, maintain, modify or
service Computerized Numerically Controlled Machine Tools please
contact me and I will be happy to discuss the training this individual
must have to succeed in that business.
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